Processing Area Hazards and Emergency Response
Overview of Processing Operations
The processing area involves manufacturing hydrocarbons through distillation processes:
- Distillation Methods: Includes atmospheric distillation, pressure distillation, and vacuum distillation.
- Material Characteristics: Some materials are volatile even at ambient temperatures, transitioning from liquid to vapour within processing columns.
Hazards and Risks
Key considerations regarding hazards in the processing area:
- Vapour Release Risks: Potential for leaks leading to flammable vapour clouds, which are highly volatile and prone to ignition.
- Operational Intensity: High processing rates (35-40 cubes per hour) can escalate incidents quickly.
- Explosion and Fire Risks: Risks include vapor cloud explosions, pool fires, and flash fires due to congested operational areas.
Emergency Response Procedures
Protocols and actions in place for emergency situations:
- Control Room Management: Coordination from the central control room to direct emergency services upon their arrival.
- Information Provision: Detailed briefing to emergency services on incident specifics, hazards, wind direction, and necessary precautions.
- Shutdown Procedures: Immediate shutdown of adjacent plants for safety; capability to stop processing plants instantly if required.
- Fire Suppression: Utilisation of fixed monitors and fire main system for efficient water cooling without direct human intervention.
- Evacuation Considerations: Contingency plans for site evacuation if deemed necessary for safety.
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